PROJECT

Pfizer Xeljanz

Life science
Newbridge, Kildare

Leo Lynch provided the coordination, supply, installation, testing and commissioning of all process, mechanical and HVAC services for a new OSD manufacturing suite.

13months
3500m2
  • Engineering
    DPS Engineering
  • Main Contractor
    SISK
€7.2m

Project details

Full services co-ordination for entire construction within a live pharma facility 

This project was carried out within a functioning pharma facility, spanning a clean room and live ATEX rated tank farm. It involved the construction of a Oral Solid Dose (OSD) manufacturing suite for Xeljanz production. It was built over 3 levels in the fallow spaces surrounding operational areas in Building 3C. Existing facilities included an operational cleanroom at ground floor level and plantroom on the top level with a functioning dust collector room. The new ground floor cleanroom includes powder charging and milling, blending, tablet compression, aqueous coating, solvent coating, coating solution prep, tablet drilling and printing rooms. The second floor included dust collection, purified water generation and mechanical plant rooms. Other areas were composed of Building 8, a solvent end of line abatement system and Area B6, an extension to the existing tank farm. Leo Lynch designed the project using BIM (LOD 400) with all of the QAQC documentation uploaded to our EIDA platform.

List of services delivered:

  • Process
  • Mechanical
  • HVAC
  • Lift & Shift
  • Off site manufacturing

List of utilities delivered:

  • Compressed air 
  • Clean air 
  • Steam & Condensate 
  • Mains water 
  • Process water 
  • LPHW 
  • Chilled water 
  • Natural gas 
  • Hydrogen 
  • Process vents & drains 
  • Solvent storage tanks 
  • Solvent waste tank 
  • Safety showers 
  • Nitrogen 
  • Purified water 
  • Methanol 
  • Acetone  
  • HVAC systems 
  • CHP

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